Automatic Carton Packing Equipment | Intelligent Process Equipment for Industry 4.0. Manufacturing | Shuz Tung
Automatic Carton Packing Equipment manufacturer. Automatic carton packing is applied in the semiconductor wafer manufacturing process and packaging and testing industry. After placing the wafer carrier packed with the aluminum bag into the material storage position manually, the label is read and compared with the client database, and then loaded into the feeding unit of the empty formed carton in sequence. Finally, the carton is taped by the sealing unit to complete automatic packaging. Shuz Tung is a high-quality Automatic Carton Packing Equipment, Automatic Tray / Carton Packaging Machine, Automatic Wafer Box Cartoning Machine manufacturer from Taiwan since 1979. Shuz Tung Electronic Equipment Business Unit was established in 2001, focuses on the high-tech electronics equipment field, dedicated to the research and development, design, and manufacturing of automated production equipment and process inspection and measurement equipment. Established in 1979, with 43 years vast experience and resources in customized equipment manufacturing, and outstanding optical, mechanical, electronic, software, and system integration ability, Shuz Tung Machinery Industrial focuses on the core technologies, including Precision Mold Manufacturing, Laser Repair and Cutting, High Accuracy Bonding (PCB Bonder), Automatic Optical Inspection (AOI), Artificial Intelligence Imaging, and Turnkey Solution for Smart Manufacturing.
Automatic Carton Packing Equipment
SPC
Automatic Tray / Carton Packaging Machine, Automatic Wafer Box Cartoning Machine
Automatic carton packing is applied in the semiconductor wafer manufacturing process and packaging and testing industry. After placing the wafer carrier packed with the aluminum bag into the material storage position manually, the label is read and compared with the client database, and then loaded into the feeding unit of the empty formed carton in sequence. Finally, the carton is taped by the sealing unit to complete automatic packaging.
Features
- It can be combined with automatic packing machine to achieve automatic packing and folding.
- It can save labor cost, reduce industrial safety problems, and be refueled in on-power.
- Support various types of wafer carriers such as FOSB, FOUP, Reel, Tray, etc.
Applications
Application Industries: Semiconductor Wafer Manufacturing, Packaging, Testing and Other Industries.
Packaging Occasion: Products that need to be transported in cartons after packaging.
Specification
- Applicable Carriers: FOSB, FOUP, Reel, Tray
| Compatible Packaging Boxes | Types | Yellow Inner Box Special Yellow Inner Box White Inner Box Yellow Inner Box with Corresponding Outer Box Special Yellow Inner Box with Corresponding Outer Box White Inner Box with Corresponding Outer Box |
| Inner Box Size Information | Size Information: Yellow inner box: 385 (L) x 150 (W) x 84 (T) mm Special yellow inner box: 414 (L) x 209 (W) x 90(T) mm White inner box: 363 (L) x 157 (W) x 89 (T) mm Tolerance: +/- 2mm The weight of each inner box tray (already packaged) is 4.2kg. When loading, scan the barcode on the inner box to confirm the correct material is being used. Provide samples for design reference. |
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| Outer Box Size Information | Size information: Yellow Inner Box corresponds to Outer Box 399 (L) x 346 (W) x 310 (T) mm Special Yellow Inner Box corresponds to Outer Box 441 (L) x 442 (W) x 310 (T) mm White Inner Box corresponds to Outer Box 337 (L) x 294 (W) x 400 (T) mm Tolerance is +/- 2mm One Outer Box can hold 6 Inner Boxes, with a maximum weight of approximately 36kg (including contents) During material receiving, scan the barcode on the Outer Box to confirm the correct materials are received. Provide samples for design reference. |
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| Buffer Board Size | Buffer board size information: Same as the size of the inner box, but the fixed way (strength) of the cardboard forming needs to be discussed separately. Tolerance is ± 2mm. The weight of each buffer board is approximately kg (to be discussed separately based on customer's provided information). When receiving the material, the barcode on the buffer board is scanned to confirm the correctness of the materials used. Provide samples for design reference |
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| Sample | Please provide 30 samples for each type | |
| Compatible Labels | Size | Inner Box Label: 136 (L) x 75 (W) mm |
| Shipping Label: 101 (L) x 46 (W) mm | ||
| Shipping Label: 101 (L) x 106 (W) mm | ||
| Special Label: 80 (L) x 50 (W) mm | ||
| Special Label: 136 (L) x 75 (W) mm | ||
| * Others: [ ] (L) x [ ] (W) mm | ||
| Sample | Please provide 2 rolls of label material and 10 rolls of carbon ribbon samples. | |
| Labeling Functionality | Printer | 1. Brand: Zebra |
| 2. Printable Width Max: 110mm | ||
| 3. Read file: ZPL | ||
| 4. Label material roll diameter *mm. * other： | ||
| 5. Q’ty: 5台 (one for inner box, four for outer boxes) | ||
| Target Object for Labeling | Inner boxes and outer boxes. | |
| Number of Labels Applied | Inner box: label 1piece | |
| Outer box: label 2 ~ 9pieces, by recipe | ||
| Labeling Position | Inner box: left side of the box opening | |
| Outer box: label 2pieces, by recipe | ||
| Outer box: label 3 ~ 9 pieces, by recipe | ||
| Labeling Accuracy | ≤ ± 10mm | |
| Function of Inspection (option) | Read the barcode on the label and compare it. | |
| * Others: | ||
| Compatible Tape Types | Target of Labeling | Outer box |
| Tape Dimensions | Clear tape 60 (W) mm, Total length 900m, Thickness 0.048mm | |
| Logo tape 60 (W) mm, Total length 900m, Thickness 0.048mm | ||
| Picking List | Reading Function | After manually scanning the barcode using a handheld barcode reader, the system retrieves the shipment information from the customer's shipping system. |
| In Port (Outer Box) | Port Q’ty | 6 Port (standard box), 5 Port (special yellow inner box corresponding to outer box) |
| Feeding Method | 1. Manual mode: manual feeding | |
| Manual Mode | 1. Pass Line: 900mm 2. Box orientation: (Label facing outward) |
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| RFID Reading Function | The cardboard box needs to be read with a handheld 2D reader | |
| Out Port | Buffer Q’ty | 6 Port (standard box), 5 Port (special yellow inner box corresponding to outer box) |
| Unloading Method | Connecting with customer's CV system. (Pass Line: 350mm) | |
| Manual Mode | Pass Line: 350mm | |
| Manual Feeding Port (Inner Box) | Buffer Q’ty | 36 |
| Type | Drawer type | |
| Manual Mode | 1. Pass Line: 700mm The pass line varies depending on the distribution of the drawer layers. |
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| Reader Reading Function | He cardboard box needs to be read with a handheld 2D reader. | |
| Refilling Method | Pull out the drawer to replenish. | |
| Pick and Place Module | Function | Robot places inner boxes on the front platform of the outer box, and the feeding arm sequentially puts them into the box. |
| Folding and Sealing Module | Function | Automatic folding-sealing and corner-edge taping. |
| Weighing Function | Accuracy of Weighing | Weighing Capacity: 100kg Sensitivity: 10g Display Accuracy: At least 2 decimal places below kg Weight measurement results need to be transmitted to the system. |
| Label Type Detection | Recognition Method | The barcode is read by a handheld barcode reader for manual input. |
| Before the robot picks up the items, the barcode reader reads and compares the label. | ||
| Closed-Circuit Television (CCTV) Camera | Position | 1. Loading unit for packed inner boxes and buffer plates. 2. Pre-formed empty outer box enters the feeding unit 3. Inner Box Labeling Unit 4. Unit for loading inner boxes and buffer plates. 5. Sealing Unit 6. Weighting Unit 7. Outer Box Labeling Unit 8. Conveyor (discharge) * Others: The installation position is defined by the customer. |
Optional Requirements (Option)
Data Transfer System (SECS/GEM)
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Carton Packing
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Automatic Carton Packing Equipment | Made in Taiwan Intelligent Process Equipment | Shuz Tung
Based in Taiwan since 1979, Shuz Tung Machinery Industrial Co., Ltd. is a manufacturer of intelligent process equipment. It's main intelligent process equipment include, Automatic Carton Packing Equipment, semiconductor automation equipment, semiconductor metrology and inspection equipment, flat panel display turnkey equipment, TFT-LCD module process whole line equipment and wafer shipper automatic packing and unpacking machines. We offer customized designs for optimal equipment efficiency in high-tech industries. Prioritizing speed of production, quality and environmental friendliness ensures competitive advantage and significant added value.
Established in 1979, with 43 years vast experience and resources in customized equipment manufacturing, and outstanding optical, mechanical, electronic, software, and system integration ability, Shuz Tung Machinery Industrial focuses on the core technologies, including Precision Mold Manufacturing, Laser Repair and Cutting, High Accuracy Bonding (PCB Bonder), Automatic Optical Inspection (AOI), Artificial Intelligence Imaging, and Turnkey Solution for Smart Manufacturing.
Shuz Tung has been providing customers with high quality intelligent process equipment since 1979, both with advanced technology and 30 years of experience, Shuz Tung ensures that each customer's needs are met.